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SMARTVISION 800

High speed automatic online inspection folding & gluing machine

SMARTVISION 800 – PC
suitable for straight-line, crash-lock bottom & double wall boxes

SMARTVISION 800 – SL
suitable for straight-line, crash-lock bottom, double wall, 4 & 6-corner boxes

SMARTFOLD 800 automatic folder gluer with standard configuration for straight-line boxes with pre-folding of 1st and 3rd creases, double wall, crash-lock bottom, 4 & 6-corner boxes. Including standard left side glue pot. Squaring device for crash lock bottom boxes. The machine maximum speed is 400 m/min. Suitable for solid board up to 800 g/m2 and E, F & N flute corrugated.

Online inspection system module is equipped after side-register section, the blanks are well registered, and feed straightly into the inspection system module, it guarantees the stability of the inspection quality. It greatly reduces the labor cost, more efficient and reliable.


Composition
Feeder section
  • Independently motorized friction feeder with variable speed.

  • Adjustable electronic pile vibrator.

  • Side feed gates fully adjustable to the width of the blank.

  • 6 feeder belts.

  • Two adjustable front feed knives.

Side register section
  • Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.

Online inspection module
  • High speed image processing system.

  • Inspection software Printing Plus V5.0 English edition published.

  • High speed vision image unit, equipped with Japan’s imported lens, Canada imported high/frequency COMS line scan industrial camara.

  • Independent electric cabinet.

Pre-folding section
  • Left hand glue flap pre-folder up to 180o.

  • Third crease line pre-folder up to 135o.

  • 1st and 3rd crease openers.

Crash lock bottom section
  • Complete set of folding hooks and helixes to fold the front flaps of the blank smooth and accurately.

  • Set of accessories for B-type lock bottom.

Lower gluing unit
  • One lower (left side) gluing tank.

  • Easy to remove and clean.

  • Electronic upper gluing system by guns. (Optional)

Folding & Closing section
  • Smooth and accurate folding of 2nd and 4th creases.

  • Two upper and two lower carriers with 25 mm lower and 30 mm outer belts.

  • Width-wise adjustable heavy duty compression rollers (optional).

Trombone section
  • Upper and lower drive mechanism for lengthwise adjustment.

  • Equipped with automatic belt tension-adjusting system.

  • Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing a well aligned flow.

Press section
  • Independent and motorized press section.

  • Manual and Automatic mode (follow up).

  • Upper section moves back and forward, allowing for different box length.

  • 5 meters total length with 3.5 meters effective pressure length.

  • Pneumatic pressure adjustment.

Processed material

Carton Board

Corrugated Board

Specifications
  • Processed Materials

  • Carton board max. 800 g/m2

  • Corrugated flute type N, E & F

  • Capability

  • Speed  max. 400 m/min

  • Inching speed 20 m/min

  • Thickness of folded box max. 12 mm

  • Blank width  800 mm

  • Inspection module

  • Carton board 250 – 650 g/m2

  • Inspection size (W x L) max. 800 x 650 mm

  •                              min. 120 x 120 mm

  • Online inspection module speed max. 250 m/min

  • Capacity color difference, overprint, die-cutting and embossing deviation, bar code verification etc.

  • Dimensions & Weight

  • Length  PC :18.6 m   SL:18.6 m

  • Width  PC :1.6 m    SL:1.6 m

  • Height  PC :1.9 m    SL:1.9 m

  • Net weight  PC :10.5 Ton  SL:10.5 Ton

  • Installation

  • Electrical connected load   PC :42 kW   SL:42 kW

  • Compressed air 6 bar

  • Air compressor capacity 10 m3/h

  • Air tank capacity  60 L

Scheme

SF800離線單檢測地基圖.jpg

Box type
Straight - line Box

A: 126 - 800 mm
B: 60 - 800 mm
E: 58 - 380 mm

Lock - bottom Box

A: 146 - 800 mm
B: 110 - 800 mm
E: 68 - 368 mm

Double - wall Box

A: 200 - 800 mm
B: 100 - 800 mm
D: 30 - 150 mm
E: 80 - 680 mm

4 - corner Box

A: 140 - 750 mm

B: 140 - 800 mm

H: 25 - 150 mm


4 - corner Box with Lid

A: 250 - 800 mm

B: 140 - 800 mm

H: 25 - 150 mm


6 - corner Box

A: 250 - 720 mm

B: 140 - 800 mm

H: 25 - 150 mm


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